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Vacuum Casting & Urethane Casting
Advanced Prototyping Solutions

Vacuum Casting & Urethane Casting

Produce high-fidelity, functional plastic parts in low volumes with our professional vacuum casting service. Perfect for consumer electronics production and complex geometries.

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Precision Workflow for Perfect Replicas

01

Master Pattern Creation

We start with a high-resolution 3D printed or CNC machined master pattern, finished to your exact surface specifications.

02

Silicone Mold Production

The master is encapsulated in liquid silicone rubber. Once cured, the mold is split to create a perfect negative cavity.

03

Vacuum Urethane Casting

Liquid resin is poured into the mold under a vacuum to eliminate air bubbles, ensuring high-density, void-free parts.

Materials & Production Speed

High-performance resins engineered to mimic production-grade plastics like ABS, PC, and POM.

Rigid Engineering Plastics

Resins formulated to match the mechanical properties of ABS, PP, and Polycarbonate. Ideal for housing, enclosures, and mechanical assemblies.

Elastomers & Rubber

Variable Shore A hardness from 30A to 90A. Perfect for seals, gaskets, and overmolding simulations.

A collection of flexible rubber casted parts in various shades of gray and black, arranged artistically on a white surface. The image highlights the different textures from matte to glossy and the flexibility of the elastomers under soft overhead lighting.

Optical Transparency

Clear resins with high UV stability. Polished parts yield water-clear finishes for lenses, light pipes, and medical components.

Precision Surface Finishing

Vacuum cast parts can be finished to achieve any cosmetic look required for your end-use application.

A close up of a high-gloss polished plastic surface reflecting architectural lights. The finish is mirror-like and perfectly smooth, demonstrating the optical quality achievable through vacuum casting.

High Gloss

Polished Mold

A textured matte plastic surface with a fine, sandblasted appearance. The lighting highlights the subtle grain and consistent finish of the technical component.

Matte Texture

Bead Blasted

A vibrant, custom-colored plastic part in a rich metallic emerald green. The paint finish is deep and flawless, showcasing custom automotive-grade painting capabilities.

Custom Painting

Any RAL/Pantone

Close up of a black plastic enclosure with precise white laser-etched markings and logos. The edges of the etchings are razor-sharp against the dark background.

Marking

Laser & Pad Printing

Soft-touch rubberized coating on a consumer electronics housing with velvety matte finish.

Soft Touch

Rubberized Coating

Metallic silver finish on vacuum cast plastic parts with reflective sheen.

Metallic Finish

Chrome & Satin

Fine leather-grain texture molded into a plastic enclosure surface.

Textured Grain

Mold Texture

Crystal-clear UV-stable resin lens with water-clear optical finish.

UV Clear

Optical Grade

Ready to scale your prototype?

Submit your project details and receive a comprehensive quote within 24 hours. Our engineers are ready to assist with material selection and mold design.

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